SAE J1453-2-2007 Specification for O-Ring Face Seal Connectors Part 2—Requirements, Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Caps.pdf

SURFACE J1453-2 ISSUED VEHICLE FEB2007 SAEInternationar RECOMMENDED Issued2007-02 PRACTICE Specification fora-RingFace Seal Connectors: Part2-Requirements,Dimensions, and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves, Caps, and Connectors with ISO 6149-2 Metric Stud Ends RATIONALE Not applicable. FOREWORD The JUN2002 edition of SAE J1453 was published as a single document covering the requirements for inch a-ring face seal connectors with SAE J1926-2 inch stud ends. In 1995 ISO 8434-3 was published covering the requirements for a-ring face seal connectors with ISO 6149-2 metric stud ends. This revision of SAE J1453 adopts the parts covered within ISO 8434-3 and the rationalized dimensions from ISO 8434-3 for both the inch and metric stud end face seal connectors. SAE J1453 has beenorganizedinto three sectionsas follows: 1.SAE J1453-1-Specifications for a-ring Face Seal Connectors-Part 1: Tube Connection Details and Common Requirements for Performanceand Tests 2.SAE J1453-2-Specifications for a-ring Face Seal Connectors-Part 2: Requirements, Dimensions and Tests for Steel Unions, Bulkheads, Swivels, Braze Sleeves,Caps, and Connectorswith ISO 6149-2, Metric Stud Ends 3.SAE J1453-3-Specifications for a-ring Face Seal Connectors-Part 3: Requirements, Dimensions and Tests for Steel Unions, Bulkheads,Swivels,BrazeSleeves, Caps, and Connectorswith SAEJ1926 Inch Stud Ends SAE J1453-2 parts are technically equivalenttoISO 8434-3 parts; SAE J1453-3 parts are technically equivalent to SAE J1453 JUN2002 parts. Parts supplied to SAE J1453 JUN2002 shallnowbe supplied to SAE J1453-3. A typical a-ring face seal connectorconnectionis shown in Figure 1 and typical tube and hose connections are shown in Figure 2. Straightstudconnector Tubenut Studend- (ISO6149·2) O-ring(SAEJ515) Tube Braze-onsleeve FIGURE 1- TYPICALREPRESENTATION OF a-RING FACESEAL (ORFS) CONNECTION (SEE SAEJ1453-3FOR SAE J1926-2INCHSTUD END PARTS.) SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirelyVOluntary,and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.“ SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions. Copyright©2007 SAE International All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical photocopying, recording, or othelWise,without the prior written permission of SAE. TO PLACE A DOCUMENT ORDER:Tel:877·606·7323(insideUSA and Canada) Tel:724·776·4970(outsideUSA) Fax:724·776·0790 Email:CustomerServicesae.org http:/www.sae.org SAEJ1453-2 Issued FEB2007- 2 - Formed tube - inch or metric tubing icE:=:l- I. I.“ Tube nut ,“,. -,- For inch hex tube nuts- See SAE J1453-3 For common dimensions- See SAE J1453-1 For metric hex tube nuts- See SAEJ1453-2 (ISO 8434-3) Braze sleeve for inch tube _n8- br I I I !Weld-on nipples for metric tube :-,ct:.,:ja I IWeld-on nipples for inch tube I O-ring face seal connection SAE J1453-1 I IBraesleeve for metric tube 'F1 O-dog-E;T1-r- 1J FIGURE 2 - TYPICAL O-RING FACESEALCONNECTION TO INCH OR METRIC TUBING ORHOSE The Standard is downloaded from www.bzfxw.com Standard Sharing TABLE 1 - QUICK REFERENCE CHART: TUBE00TO METRIC PORT STUD END SIZES, HEX NUT SIZES, QUALIFICATION TEST TORQUES AND CONNECTOR WORKING PRESSURES (NOTE: In cases of conflict, values shown in the body of SAE J1453-2 and ISO 6149-2 take precedence) m PortStudConnector O-Ring FaceO-RingPortStudEndWorkingPressure,Connector Seal andFace Seal EndPortStudEndISO6149-2 FaceSeal(4) Working NominalInchNominalO-RingSwivel EndQualificationEndISO6149-2QualificationandPressure, MetricTube00InchFace Seal EndTube Nut Test(3) ISO6149-2NutTestNonadjustableAdjustable Tube 00(1) or Hose 10Tube00 Thread!')HexTorqueThreadHex Torque(3) Stud EndStud End mm DashSize(11 mmInmmN'm mml5) mm N'mMPaMPa 6-46.359/16-181725M12X1.517356340 8-57.945/8-181930M14X1.519456340 10-69.5211/16-162240M16X1.522556340 12-812.7013/16-162455 M18X1.524706340 C- -. 16-1015.881-143060M22X1.5271004040 20-1219.051-3/16-123690M27X2321704040 CJ1 VJ 22-1422.231-5/16-1241115M30X2362354035 I tv 25-1625.401-7/16-1241125M33X2413104035 (jj 30-2031.751-11/16-1250170M42X2503302525CJ) 38-2438.102-1260200M48X2554202520 C CD 1.The size symbol for all tube sizes shall be the tube00or nominal hose 10in millimeters, except dash size symbols may be usedfor braze sleeve and weld nipple for inch a. tubing. ,., 2.See SAEJ1453-1ScrewThread Specifications.m 3.Torque values listed in Table1are for controlled testing to established compliance to the performance requirements set forth in Part2.Recommended assembly torques byOJ manufacturers may vary from Table5. tv 0 4.This covers unions, caps, bulkheads and swivels. 0 5.Screw threads on the port end of the connectors shall be metric per ISO261. -.J VJ TABLE 2 - QUICK REFERENCE CHART: TUBE00TO INCH PORT STUD END SIZES, HEX NUT SIZES, QUALIFICATION TEST TORQUES AND WORKING PRESSURES (CAUTION: In case of conflict, values shown in the body of SAE J1453-3 and SAE J1926-2 take precedence) rn PortStudConnector End Workin O-RingPortStudSAEJ1926-2PortStudPressure4),Connector O-RingFace SealO-RingFaceEnd(ISO11926-2)EndFaceWorking Face SealandSeal EndSAEJ1926-2AdjustableSAEJ1926-2Seal andPressure, NominalTubeNominalNominalNominalEndSwivelEndQualification!')(ISO11926-2)Inch(ISO11926-21Nonadjust-Adjustable 00InchTubeInchTubeMetric Thread!') TubeTestThread!')NutQualification!IableStud Inch0000Tube00inNutHexTorqueinHexTestTorqueStudEndEnd DashSize(1) inmmmmref.inN·mref.inN·mMPaMPa -40.2506.3569/16-1811/16257116-205/8 20(5) 6341.3 - 50.3127.9485/8-183/4301/2-2011/16406341.3C- - 60.3759.521011/16-1613/16409116-183/4456341.3 -“ -80.50012.701213/16-1615/1655314-1615/16856341.3 (Jl -100.62515.88161-141-1/8607/8-141-1/1610041.341.3 V I -120.75019.05201-3/16-121-3/8901-1/16-121-3/817041.3 41.3 I.) -140.87522.22221-5/16-121-1/21151-3/16-121-11223541.338.0C/l -161.00025.40251-7/16-121-5/81251-5/16-121-5/827041.3 C/l 34.5 C -201.25031.75301-11/16-121-7181701-5/8-121-7/828527.527.5 CD 0. -241.50038.10382-122-1/42001-7/8-122-1/837027.520.7 “'Tl 1.The dash size symbol applicable to all tube ends and straight thread a-ring boss ends shall consist of the number of sixteenth inch increments contained in the outside diameter of rn the tubing (nominal OD) or inside diameter of the hose (nominal hose ID). to For example:-4=4/16=0.25=6.35mm inch tube size or hose, or corresponding port.I.) 2.See SAEJ1453-1for Screw Thread information.0 3.Torque values listed in Table2are for controlled testing to establish compliance to the performance requirements set forth in Part3.Recommended assembly torques by 0 manufacturers may vary from those shown in Part3. 4.This covers unions, caps, bulkheads and swivels, and plugs. 5.For-4only, adjustable torque is given. For nonadjustable torque is35Nrn, The Standard is downloaded from www.bzfxw.com Standard Sharing SAEJ1453-2 Issued FEB2007 TABLE OF CONTENTS -5- 1.SCOPE8 1.1Purpose8 1.2Field of Application8 2.REFERENCES10 2.1Applicable Publications10 3.DEFINITIONS11 4.REQUIREMENTS12 4.1General12 4.2Dimensional Specifications12 4.3Stud End Dimensions12 4.4Working Pressure13 4.5Tube Sizes13 4.6Screw Threads14 4.7Across Flats14 4.8Hex Tolerances Across Flats14 4.9Hex Chamfer14 4.10Plating14 4.11Passage Tolerance14 4.12Angular Tolerance14 5.TEST REQUIREMENTSAND QUALITY PROCEDURES14 5.1Test Requirements14 5.2Performance Tests14 6.PACKAGINGAND MARKING16 6.1Marking16 6.2Protection16 6.3SAE J846 Part Identification Number (PiN)16 7.NOTES18 7.1Assembly Information18 7.2Identification Statement18 7.3Procurement Information18 APPENDIX A - DIMENSIONS FOR JUMP SIZE CONNECTORS48 APPENDIX B -INSTRUCTIONS AND EXAMPLES FOR CALCULATINGTHE DIMENSIONSFOR SPECIAL SIZE (JUMP) CONNECTORS60 APPENDIX C - REDUCTION FACTORTABLES FOR JUMP FITTINGS67 APPENDIX D - ASSEMBLY INSTRUCTIONSFORADJUSTABLE STYLE IN STRAIGHTTHREAD O-RING PORT75 FIGURE 1- TYPICAL REPRESENTATIONOF O-RING FACE SEAL (ORFS) CONNECTION1 FIGURE 2 - TYPICAL O-RING FACE SEAL CONNECTIONTO INCHOR METRICTUBING OR HOSE2 FIGURE 3 - TYPICAL CONNECTION-NONADJUSTABLE CONNECTORTO HYDRAULICHOSE8 FIGURE 4 - TYPICAL CONNECTION-ADJUSTABLE STYLE CONNECTOR TO TUBE9 FIGURE 5 - TYPICAL CONNECTION-STRAIGHT STUD WITH 90 DEGREE SWIVELELBOW9 FIGURE 6 -ILLUSTRATION OF TEE CONNECTOR SHOWING RUNAND BRANCH11 FIGURE 7 - HEX DETAILS14 FIGURE 8 - CONNECTOR STYLE DESiGNATION16 FIGURE 9 - CONNECTOR STYLE AND MATERIAL DESiGNATION17 FIGURE 10- CONNECTOR STYLE, MATERIAL,AND SIZE DESiGNATION17 SAEJ1453-2 Issued FEB2007-6- FIGURE 11A - BRAZE-ON SLEEVE, STYLE A19 FIGURE 11B - BRAZE-ON SLEEVE, STYLE B19 FIGURE 12A - BRAZE-ON REDUCING SLEEVE, STYLE A20 FIGURE 12B - BRAZE-ON REDUCING SLEEVE, STYLE B20 FIGURE 13A - STANDARD TUBE NUT, STYLE A22 FIGURE 13B - HIGH STRENGTH TUBE NUT, STYLE B22 FIGURE 14A - WELD-ON NIPPLE, STYLE A23 FIGURE 14B - WELD-ON NIPPLE, STYLE B23 FIGURE 15 - 90 DEGREE ADJUSTABLE STUD ELBOW24 FIGUE18 - ADJUSTABLE STUD BRANCH TEE26 FIGURE 19 - ADJUSTABLE STUD RUN TEE26 FIGURE 20 - ADJUSTABLE STUD CROSS26 FIGURE 21 - STUD STRAIGHT28 FIGURE 22 - STUD STRAIGHTLONG-LONGHEX28 FIGURE 23 - STUD STRAIGHT LONG28 FIGURE 24 - BULKHEAD STRAIGHT30 FIGURE 25 - 90 DEGREE BULKHEAD ELBOW30 FIGURE 26 - BULKHEAD RUN TEE30 FIGURE 27 - 45 DEGREE BULKHEAD ELBOW31 FIGURE 28 - BULKHEAD BRANCH TEE31 FIGURE 29 - BULKHEAD LOCKNUT31 FIGURE 30 - UNION STRAIGHT33 FIGURE 31 - 90° UNION ELBOW33 FIGURE 31 - UNION TEE33 FIGURE 32 - UNION CROSS33 FIGURE 33 - SWIVEL 90 DEGREE ELBOW35 FIGURE 34 - SWIVEL BRANCH TEE35 FIGURE 35 - SWIVEL RUN TEE35 FIGURE 36 - SWIVEL 90 DEGREE ADJUSTABLE STUD ELBOW37 FIGURE 37 - STUD STRAIGHT SWIVEL.37 FIGURE 38 - BRAZE-ON STRAIGHT39 FIGURE 39 - PLUG42 FIGURE 40 - CAP ASSEMBLY43 FIGURE 41 - REDUCER WITH TUBE NUT (STYLE A)44 FIGURE 42 - REDUCER WITH CRIMPED NUT (STYLE A)44 FIGURE 43 - REDUCER WITHOUT NUT (STYLE B)46 FIGURE A1A - 90 DEGREE ADJUSTABLE JUMP STUD ELBOW WITH REDUCED ORFS END48 FIGURE A1B - 90 DEGREE ADJUSTABLE JUMP STUD ELBOW WITH REDUCED STUD END48 FIGURE A2A - 45 DEGREE ADJUSTABLE JUMP STUD ELBOW WITH REDUCED ORFS END50 FIGURE A2B - 45 DEGREE ADJUSTABLE JUMP STUD ELBOW WITH REDUCED STUD END50 FIGURE A3A - STRAIGHT-STUD CONNECTOR WITH REDUCED ORFS END52 FIGURE A3B - STRAIGHT-STUD CONNECTOR WITH REDUCED STUD END52 FIGURE A4A - LONG STRAIGHT STUD CONNECTOR WITH REDUCED ORFS END54 FIGURE A4B - LONG STRAIGHT STUD CONNECTOR WITH REDUCED STUD END54 FIGURE A5 - STRAIGHT UNION CONNECTOR WITH ONE END REDUCED56 FIGURE A6 - SWIVEL ELBOW CONNECTOR WITH REDUCED SWIVEL END57 FIGURE A7A - STRAIGHT STUD SWIVEL WITH REDUCED SWIVEL END58 FIGURE A7B - STRAIGHT STUD SWIVEL WITH REDUCED STUD END58 FIGURE B1 - STUD END REDUCTION62 FIGURE B2 - TUBE END SIDE REDUCTION62 FIGURE B3 - STUD STRAIGHT CONNECTOR WITH REDUCED O-RING STUD END63 FIGURE B4 - STUD STRAIGHT CONNECTOR WITH REDUCED FACE SEAL END63 FIGURE B5 - 90 DEGREE ADJUSTABLE STUD ELBOW WITH REDUCED STUD END64 FIGURE B6 - 45 DEGREE ADJUSTABLE STUD ELBOW WITH REDUCED FACE SEAL END65 FIGURE B7 - ADJUSTABLE STUD BRANCH TEE WITH REDUCED O-RING STUD END AND REDUCED BRANCH END66 The Standard is downloaded from www.bzfxw.com Standard Sharing SAEJ1453-2 Issued FEB2007-7- FIGURE C1 - STUD STRAIGHT CONNECTOR WITH REDUCED FACE SEAL END67 FIGURE C2 - REDUCER UNION67 FIGURE C3 - SHAPED FACE SEAL CONNECTOR WITH REDUCED FACE SEAL END69 FIGURE C4 - SHAPED FACE SEAL UNION WITH REDUCED FACE SEAL END69 FIGURE C5 - STRAIGHT STUD CONNECTOR WITH REDUCED STUD END70 FIGURE C6 - 90 DEGREE ADJUSTABLE STUD ELBOW WITH REDUCED STUD END72 FIGURE C7 - 90 DEGREE SWIVEL ELBOW WITH REDUCED SWIVEL END73 FIGURE C8 - SWIVEL STUD CONNECTOR WITH REDUCED SWIVEL END73 TABLE 1 - QUICK REFERENCE CHART: TUBE OD TO METRIC PORT STUD END SIZES, HEX NUT SIZES, QUALIFICATION TEST TORQUES AND CONNECTOR WORKING PRESSURES3 TABLE 2 - QUICK REFERENCE CHART: TUBE OD TO INCH PORT STUD END SIZES, HEX NUT SIZES, QUALIFICATION TEST TORQUES AND WORKING PRESSURES4 TABLE 3 - WORKING PRESSURES FOR O-RING FACE SEAL CONNECTORS13 TABLE 4-INCHAND METRIC TUBE SIZE LIMITS13 TABLE 5 - TEST PRESSURES FOR O-RING FACE SEAL CONNECTORS WITH ISO 6149-2 STUD ENDS15 TABLE 6 - CONNECTOR QUALIFICATION TEST TORQUES15 TABLE 7 - EXAMPLES OF PART IDENTIFiCATION17 TABLE 8 - DIMENSIONS OF BRAZE-ON SLEEVE FOR METRIC AND INCH TUBE19 TABLE 9 - DIMENSIONS OF BRAZE-ON REDUCING AND EXPANDING SLEEVE21 TABLE 10 - DIMENSIONS OF METRIC HEX TUBE NUT22 TABLE 11 - DIMENSIONS OF WELD-ON NIPPLES FOR METRIC AND INCH TUBING23 TABLE 12 - DIMENSIONS FOR ADJUSTABLE STUD ELBOW CONNECTORS WITH ISO 6149-2 STUD ENDS25 TABLE 13 - DIMENSIONS FOR ADJUSTABLE STUD BRANCH TEE, RUN TEE AND CROSS WITH ISO 6149-2 STUD ENDS27 TABLE 14 - DIMENSIONS OF STRAIGHT STUD CONNECTORS WITH ISO 6149-2 STUD ENDS29 TABLE 15 - DIMENSIONS OF BULKHEAD CONNECTORS32 TABLE 16 - DIMENSIONS FOR UNIONS34 TABLE 17 - DIMENSIONS OF SWIVEL CONNECTORS36 TABLE 18 - DIMENSIONS OF SWIVEL STUD CONNECTORS WITH ISO 6149-2 STUD END38 TABLE 19 - DIMENSIONS OF BRAZE-ON STRAIGHT CONNECTOR40 TABLE 20 - DIMENSIONS OF PLUG42 TABLE 21 - DIMENSIONS OF CAP ASSEMBLY43 TABLE 22 - DIMENSIONS OF FACE SEAL REDUCER WITH NUT45 TABLE 23 - DIMENSIONS OF FACE SEAL REDUCER WITHOUT NUT47 TABLE A1 - DIMENSIONS OF 90 DEGREE ADJUSTABLE ELBOW, TEE, AND CROSS JUMP CONNECTORS49 TABLE A2 - DIMENSIONS OF 45 DEGREE ADJUSTABLE ELBOWJUMP CONNECTORS51 TABLE A3 - DIMENSIONS OF STRAIGHT STUD JUMP CONNECTORSsa TABLE A4 - DIMENSIONS OF LONG, STRAIGHT STUD JUMP CONNECTORS55 TABLE A5 - DIMENSIONS OF STRAIGHT UNION JUMP CONNECTORS96 TABLE A6 - DIMENSIONS OF 90 DEGREE SWIVEL JUMP CONNECTORS57 TABLE A7 - DIMENSIONS OF STRAIGHT SWIVEL JUMP CONNECTOR59 TABLE B1 - STANDARD PART SIZE FOR TUBE AND/OR STUD SIZE CONNECTIONS60 TABLE C1 - REDUCTION FACTORS FOR STRAIGHT CONNECTORS WITH REDUCED FACE SEAL END58 TABLE C2 - REDUCTION FACTORS FOR FACE SEAL END ON SHAPED CONNECTORS WITH REDUCED FACE SEAL END70 TABLE C3 - REDUCTION FACTORS FOR STRAIGHT STUD CONNECTORS WITH REDUCED STUD END71 TABLE C4 - REDUCTION FACTORS FOR REDUCED STUD END ON SHAPED CONNECTORS72 TABLE C5 - REDUCTION FACTORS FOR REDUCED SWIVEL END ON STRAIGHT AND SHAPED CONNECTORS74 SAE 1.SCOPE 1.1Purpose J1453-2 Issued FEB2007- 8 - The three parts of SAE J1453covermaterial, dimensional, and performance requirements of steel O-ring face seal (ORFS) connectors for tubing and the O-ring face seal interface and nut portion of hose stem assemblies for nominal tube diameters of 6 mm through 38 mm and for nominal hose diameters 6.3 mm through 38 mm. SAE J1453-2coversthe requirements for “metric based“ O-ring face seal connectors to metric stud ends along with the associated adapters, bulkhead