Telemecanique Unity Pro编程的ATV58或58F变频器的参考手册（2005-英文） .pdf

Altivar Using Unity Pro Altivar 58 and 58F variable speed controllers Setup Manual October 2005 eng 35008122 02 235008122 02 October 2005 35008122 02 October 20053 Table of Contents Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 About the Book. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Part IAltivar Variable Speed Controllers: General . . . . . . . . . . 9 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Chapter 1General Presentation of Altivar 58 and 58F Variable Speed Controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Altivar Variable Speed Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 List of Controllers Configurable on the Fipio Bus . . . . . . . . . . . . . . . . . . . . . . . . 14 Part IISoftware Implementation of Altivar Variable Speed Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Chapter 2General presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 Chapter 3Software Configuration of Altivar Variable Speed Controllers21 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.1Configuration of an Altivar Variable Speed Controller on the Fipio Bus: General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Description of the Configuration Screen for an Altivar 58 or 58F Variable Speed Controller on the Fipio Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 3.2Configuration Parameters of the Altivar Variable Speed Controllers . . . . . . . . . 26 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Altivar Variable Speed Controllers: Acceleration Type . . . . . . . . . . . . . . . . . . . . 27 Altivar Variable Speed Controllers: Macro-Configuration . . . . . . . . . . . . . . . . . . 28 Drive Configuration Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Terminal Configuration Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3.3Configuration Parameters of the Altivar Variable Speed Controllers Inputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 35008122 02 435008122 02 October 2005 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Function Compatibility Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 Logic Input Application Functions (Altivar 58 and 58F) . . . . . . . . . . . . . . . . . . . . 41 Logic Input Application Functions (Altivar 58 and 58F): faster / slower. . . . . . . . 45 Logic Input Application Functions (Altivar 58 and 58F): Reset to Zero Fault. . . . 50 Logic Input Application Functions (Altivar 58F) . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Analog Input Application Functions (Altivar 58). . . . . . . . . . . . . . . . . . . . . . . . . . 53 Analog Input Application Functions (Altivar 58F). . . . . . . . . . . . . . . . . . . . . . . . . 55 Logical Output Application Functions (Altivar 58 and 58F) . . . . . . . . . . . . . . . . . 59 Logic Output Application Functions: Altivar 58 Brake Command . . . . . . . . . . . . 61 Logic Output Application Functions: Altivar 58F Brake Command . . . . . . . . . . . 64 Assignment of Inputs/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Chapter 4Adjusting the Altivar Variable Speed Controllers. . . . . . . . . . 71 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71 Description of the Adjustment Screen for an Altivar 58 or 58F Variable Speed Controller on the Fipio Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 Adjustment Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Chapter 5Debugging the Altivar Variable Speed Controllers. . . . . . . . . 81 At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Description of the Debug Screen for an Altivar 58 or 58F Variable Speed Controller on the Fipio Bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Monitoring Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Displayed Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Chapter 6Diagnostics of Altivar Variable Speed Controllers. . . . . . . . . 89 Fault Configuration Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91 35008122 02 October 20055 § Safety Information Important Information NOTICERead these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in personal injury if the instructions are not followed. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death, serious injury, or equipment damage. DANGER WARNING WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury, or equipment damage. CAUTION CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage. Safety Information 635008122 02 October 2005 PLEASE NOTEElectrical equipment should be serviced only by qualified personnel. No responsi- bility is assumed by Schneider Electric for any consequences arising out of the use of this material. This document is not intended as an instruction manual for untrained persons. © 2005 Schneider Electric All Rights Reserved. 35008122 02 October 20057 About the Book At a Glance Document ScopeThis manual describes software installation for Altivar 58 and 58F variable speed controllers. Validity NoteThe data and illustrations found in this documentation are not binding. We reserve the right to modify our products in line with our policy of continuous product development. The information in this document is subject to change without notice and should not be construed as a commitment by Schneider Electric. About the Book 835008122 02 October 2005 Product Related Warnings Schneider Electric assumes no responsibility for any errors that may appear in this document. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us. No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of Schneider Electric. All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to ensure compliance with documented system data, only the manufacturer should perform repairs to components. When controllers are used for applications with technical safety requirements, please follow the relevant instructions. Failure to observe this product related warning can result in injury or equipment damage. User CommentsWe welcome your comments about this document. You can reach us by e-mail at techpubschneider-electric.com 35008122 02 October 20059 I Altivar Variable Speed Controllers: General At a Glance Subject of this Part This part presents Altivar 58 and 58F variable speed controllers. What's in this Part? This part contains the following chapters: ChapterChapter NamePage 1General Presentation of Altivar 58 and 58F Variable Speed Controllers 11 Altivar Controllers 1035008122 02 October 2005 35008122 02 October 200511 1 General Presentation of Altivar 58 and 58F Variable Speed Controllers At a Glance Subject of this Chapter This chapter provides a general introduction to Altivar variable speed controllers (Altivar 58 and 58F). What's in this Chapter? This chapter contains the following topics: TopicPage Altivar Variable Speed Controllers12 List of Controllers Configurable on the Fipio Bus14 General Presentation 1235008122 02 October 2005 Altivar Variable Speed Controllers GeneralThis manual provides a detailed description of two types of Altivar variable speed controller: ATV 58 (See Altivar 58, p. 12), ATV 58F (See Altivar 58F, p. 12), and a general description of two other types of Altivar variable speed controller: ATV 38 (See Altivar 38, p. 12), ATV 68 (See Altivar 68, p. 13). Altivar 58The Altivar 58 variable speed controller is a frequency converter for asynchronous, 3-phase 0.37 kW to 15 kW cage motors. The operating principles for this controller are as follows: Start, Braking and Speed Control, Energy economy, PI controller, Speed loop with tachogenerator or pulse generator, Faster/slower, S and U ramps, preset speeds, step by step (JOG), On-the-fly restart, Current limit adaptation according to speed, Automatic slow operating speed time limit, etc. Altivar 58FThe Altivar 58F sensorless flux vector (SFV) variable speed controller with sensor is used for applications requiring torque and precision at very low speeds and high dynamics (horizontal and vertical handling, modular machines, etc.). The operating principles for this controller are as follows: Start, process control, and deceleration and stop braking, Possibility of holding the motor torque at standstill, Energy economy, PID controller, Braking logic, Faster/slower, S and U ramps, preset speeds, step by step (JOG), Automatic recovery with speed search (on-the-fly restart), Automatic slow operating speed time limit, etc. Altivar 38The Altivar 38 variable speed controller is a frequency converter for asynchronous, 3-phase 0.75 kW to 315 kW cage motors. It is dedicated to the most common fluid control applications in industrial buildings and service buildings (HVAC): Heating Ventilation Air Conditioning. General Presentation 35008122 02 October 200513 Altivar 68The Altivar 68 variable speed controller covers a range from 75 kW to 500 kW for high-torque applications, and from 90 kW to 630 kW for standard-torque applications, with a single voltage range of 400 V to 500 V. The introduction of elements from the motor rating plate and an autotuning function when stopped, provide a high level of torque and a remarkable drive quality, even at very low rotation speeds ( 0. If PSP = 0, active ramps are ACC / DEC. When stopped, ramp DEC is always used, The motor speed is limited between LSP and HSP, Values are displayed as percentages. Preset setpoints2 or 4 preset setpoints require the use of 1 or 2 logic inputs respectively. 2 preset setpoints4 preset setpoints Assign: LIx to PR2.Assign: LIx to PR2, then LIy to PR4. LIxReferenceLIyLIxReference 0Analog setpoint00Analog setpoint 1Process max01Pl2 (adjustable) 10Pl3 (adjustable) 11Process max (= 10 V) Configuration 35008122 02 October 200555 Analog Input Application Functions (Altivar 58F) GeneralThe analog input application functions (A12 assignment) that apply to Altivar 58F speed drives are the following: Summing and subtraction speed reference (See Summing and Subtraction Speed Reference, p. 55), PID controller (See PID Controller, Diagram, p. 56), Torque limitation (See Torque Limit, p. 58). Summing and Subtraction Speed Reference The setpoint frequency from AI2 can be summed with AI1. Note: The AI1 input is always the speed reference. Configuration 5635008122 02 October 2005 PID Controller, Diagram This function can be used to regulate a process with a reference and feedback provided by a sensor. A speed input gives an initial (or predictive) setpoint for startup. With the PID function, ramps are all linear, even if they are configured differently. An example of usage is the regulation of traction via replica master. PID controller function is active if an AI input is assigned to PID feedback. PID setpoint PID feedback Low pass filter PSP Manual setpoint Auto / Manual Integral shunting Multiplier Reference Auto Manual Operation order AC2 dE2 X PEr PID controller RPG RIG RdG ó PrG PSr Multiplier ACC dEC Linear ramp Alarm error Predictive speed input ACC dEC Ramp Ramp Alarm Min. / Max. rEO Offset PAH PAL PID inversion F (speed) cut-off PIC X+/-1 PLr PLb õõ õ õ õ Configuration 35008122 02 October 200557 PID Controller, Description The following table describes the elements of the diagram. ElementDescription Speed inputSetpoint via communication link (serial link). PID setpointSetpoint via communciation link (serial link) or 2 or 4 setpoints preset via logic inputs or AI1 (+ or - AI2) analog input. PID feedbackAI2 analog input. Integral shuntingLI logic input: integral shunted if LIx = 1. Auto / ManualLI logic input, for switching operation to speed regulation (manual), if LIx = 1, or PID regulation (auto) if LIx = 0, In automatic mode, it is possible to: Adapt the setpoint input to the process feedback: GAIN (PRG) and OFFSET (REO), Correct PID inversion, Adjust the proportional, integral and derivative gains (RPG, RIG and RDG), Use the Alarm on logic output if a threshold is exceeded (Max. feedback, Min. feedback and PID error), Assign an analog output for the PID setpoint, PID feedback and PID error, Limit the action of the PID according to the speed, with an adjustable base and ratio, Apply a ramp to establish the action of the PID on starting (AC2) and stopping (dE2), The motor speed is limited between LSP and HSP, Values are displayed as percentages. Preset setpoints2 or 4 preset setpoints require the use of 1