管道支架图集 英文资料.pdf

Standing pipe support for pipes with heat insulation, surrounding pipe support, slide bearing and fixed point, ferritic steel; temperature 20 ° C to 300 ° C; nominal diameter 25 to 200 Werknorm 8202-2 August 2001 Standards LeverkusenSeite 1 von 10 Dimensions in mm Contents Page 1Layout, pipe configuration1 2Piple supports, dimensions2 3Mounting the pipe support .4 3.1Mounting system types A, B and C4 3.2Mounting system types D1 and D26 4Pipeline thermal expansion8 5Weights, drawings .9 1 Layout, pipe configuration Fig 1. Table 1. DesignationCodeDim. standard Slide bearing, standingSBSCS 8202-2 Slide bearing, standing, side movableSBSL, U, VCS 8205-2 Fixed point, standingFPSCS 8202-2 Fixed point, standing, side movableFPSLCS 8205-2 Pipe supports are selected on the basis of Company Standard 8202-2 according to: - outside pipe diameter - temperature (inside pipe temperature) - insulation thickness Replaces Standard 8202 Version 08.00 Dist. bearing to fixed point FPS max. 30 m SBS Pos. U FPSL SBSL FPS Pos. U Pos. V Werknorm 8202-2 August 2001 Standards LeverkusenSeite 2 von 10 Slide bearings specified in this standard are designed for a maximum distance from the fixed point of 30 m. For longer distances, slide bearing length l1 must be checked and corrected as needed. The diagram in Fig. 8 on page 8 showing thermal expansion, fixed-point distances and temperature differences is intended as an aid. The specific pipe support type is determined with reference to the required insulation thickness s1 and the base dimension h1. Pipe support type 6 as shown in the standard drawings is specified for pipe supports conforming to this stan- dard in which criteria (e.g. space problems, access) other than insulation thickness s1 (inside pipe tempera- ture) must be taken into account in determining h1. 2 Pipe supports, dimensions SBS for all mounting system types FPS for mounting system types D1, D2 hh h l ds 1 11 1 32 T 80 b FPS:l1 = 200 mmInsulation thickness s1 is selected with reference SBS:inside pipe temperatureto inside pipe temperature in accordance with 20 ° C to 200 ° Cl1 = 200 mm CS 81011. over 200 ° C to 300 ° Cl1 = 300 mm Fig. 2. SBS-type pipe support for all mounting system types, FPS for mounting system types D1 and D2 In the case of FPS-type pipe supports for mounting system types D1 and D2, additional parts (flat steel bar 35x8x35) are welded to the T-profile. See Section 3.2. for positioning. FPS pipe supports for mounting system types A, B and C, l1 = 200 mm hh h X ds 1 11 32 T 80 Nocken L- Stahl DIN 1028 DN 65 bis DN 200 L30x4x50 b X 5 200 DN 25 bis DN 50 L20x3x30 Fig. 3.FPS-type pipe supports for mountings system types A, B and C Cam, angle steel ND 25 to ND 50 L20x3x30 ND 65 to ND 200 L30x4x50 Werknorm 8202-2 August 2001 Standards LeverkusenSeite 3 von 10 FPS-type pipe supports for mounting system types A, B and C must have two or four drilled holes measuring 18. The position of the holes depends upon the mounting system type and can be determined on the basis of the diagrams in Section 3.1. Table 2. Dimensions h1 for SBS and FPS pipe supports for mounting system types D1, D2 Pipeh1 Insulation thickness s1 406080100120 h2 + h3 Nominal diameter d1 80+080+2080+4080+6080+80 2533.7102122142- 3242.4106126146- 4048.3109129149- 5060.3116136156- 6576.1124144164184- 8088.9130150170190- 100114.3145165185205- 125139.7158178198218- 150168.3172192212232252 200219.1198218238258278 Pipe support type12345 Nomenclature for a pipe support for a ND 50 pipe, slide bearing, standing, temperature up to 200 ° C, insula- tion thickness s1 = 60 mm, prepared for mounting system types A1, anti-corrosion treatment as specified in CS 8110-F Pipe support, CS 8202-2-50 SBS 200-60 A1-F Table 3: FPS pipe supports for mounting system types A, B and C Pipeh1 Insulation thickness s1 406080100120 h2 + h3 1)h2 + h3 Nominal diameter d1 100-20100+0100+20100+40100+60 2533,7102122142- 3242,4106126146- 4048,3109129149- 5060,3116136156- 6576,1124144164184- 8088,9130150170190- 100114,3145165185205- 125139,7158178198218- 150168,3172192212232252 200219,1198218238258278 Pipe support type12345 1) For this insulation thickness, the bridge of the T 100 profile must be shortened by 20 mm. Nomenclature for a pipe support for a ND 50 pipe, fixed point, standing, temperature up to 200 ° C, insulation thickness s1 = 60 mm, prepared for mounting system type A1, anti-corrosion treatment as specified in CS 8110-F Pipe support, CS 8202-2-50 FPS 200-60 A1-F Werknorm 8202-2 August 2001 Standards LeverkusenSeite 4 von 10 3 Mounting the pipe support 3.1 Mounting system types A, B and C 101 mm for slide plate A80 121 mm for slide plate A100 SBS Fig. 4.Mounting, slide bearing, standing, with hook bolts Table 4: Parts list, mounting system for slide bearing, standing, with hook bolts as shown in Fig. 4 Quantity for mountingNomenclatureMaterial Pos. no. DIN no. CS no. Part no.Remarks ABC 111Pipe supportUSt 37-2/ RSt 37-2 1 1) - 111Slide plate A801.45102 CS 8226 1 292 001 for ND 125 111Slide plate A1001.45102 CS 8226 1 291 002 for ND 150 2-2Hook bolt M 16 x 32K4.6/53 CS 8227 1 304 506 galvanized -2-Hook bolt M 16 x 90K4.6/53 CS 8227 1 304 508 galvanized 2-Washer 16St4 DIN EN ISO 7091 1 345 035 2) -2-Lock washer C 18-FSt 37-25 CS 8399 1 290 752 2) -2Washer 17,5St6 DIN 436 1 345 115 2) 1) See Table 8 for drawing of individual parts. 2) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other types of anti-corrosion treat- ment required are to be indicated in the order. Mounting Werknorm 8202-2 August 2001 Standards LeverkusenSeite 5 von 10 Fig 5.Mounting, fixed point, standing, with hex bolts Table 5. Parts list, mounting system for fixed point, standing, with hex bolts as shown in Fig. 5 Quantity for mountingNomenclatureMaterial Pos. no. DIN no. CS no. Part no.Remarks ABC 111Pipe supportUSt 37-2/ RSt 37-2 1 1) 111Separator plate - C 1001.45102CS 8226 4-2Hex bolt M 16 x 455.6/5-23 DIN EN ISO 4016/ DIN EN ISO 4034 galvanized -2-Hex bolt M 16 x 1005.6/5-23 DIN EN ISO 4018/ DIN EN ISO 4034 galvanized 422Washer 16St4DIN EN ISO 7091 1 345 035 2) -2-Lock washer C 18-FSt 37-25 CS 8399 1 290 752 2) -2Washer 17,5St6DIN 436 1 345 115 2) 1) See Table 9 for individual part drawings. 2) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other types of anti-corrosion treatment re- quired are to be indicated in the order. FPS Mounting Werknorm 8202-2 August 2001 Standards LeverkusenSeite 6 von 10 3.2 Mounting system types D1 and D2 Mounting system D Fig. 6. Mounting, slide bearing, standing, with guide claws Table 6. Parts list, mounting system for slide bearing, standing, with guide claws as shown in Fig. 6 Quantity for mountingNomenclatureMaterial Pos. no. DIN no. Drawing no. Part no. Remarks D1D2 11Pipe supportUSt 37-2/ RSt 37-2 1 1) 22Guide claw, right GTW 40 2 EL 44 599 - 4N 1 292 405 2) 22Guide claw, leftGTW 403 EL 44 598 - 4N 1 292 400 2) 2-Hex bolt M 12 x 655.6/5-24 DIN EN ISO 4016/ DIN EN ISO 4035 gal- vanized -2Hex bolt M 12 x 855.6/5-24 DIN EN ISO 4016/ DIN EN ISO 4034 gal- vanized 1) See Table 8 for individual part drawings. 2) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other types of anti-corrosion treatment re- quired are to be indicated in the order. SBS ³) 130 mm for ND 125, 150 mm for ND 150 Werknorm 8202-2 August 2001 Standards LeverkusenSeite 7 von 10 Fig. 7. Mounting system, fixed point, standing, with guide claws Table 7. Parts list, mounting system for fixed point, standing, with guide claws as shown in Fig. 7 Quantity for mountingNomenclatureMaterial Pos. no. DIN no. Drawing no. Part no. Remarks D1D2 11Pipe supportUSt 37-2/ RSt 37-2 1 1) - 22Guide claw, right GTW 40 2 EL 44 599 - 4N 1 292 405 2) 22Guide claw, leftGTW 403 EL 44 598 - 4N 1 292 400 2) 2-Hex bolt M 12 x 655.6/5-24 DIN EN ISO 4016/ DIN EN ISO 4034 galvanized -2Hex bolt M 12 x 855.6/5-24 DIN EN ISO 4016/ DIN EN ISO 4034 galvanized 22Flat steel bar 35x8x35USt 37-2/ RSt 37-2 5DIN 1017-1 1) See Table 8 for individual part drawings. 2) Anti-corrosion treatment as specified in CS 8110-F, hot-galvanized. Other types of anti-corrosion treatment re- quired are to be indicated in the order. FPS Mounting system D Pos. 6 for mounting system D1 Pos. 5 for mounting system D2 ³) 130 mm for ND 125, 150 mm for ND 150 Werknorm 8202-2 August 2001 Standards LeverkusenSeite 8 von 10 4 Pipeline thermal expansion Fig. 8. Ferritic steel Dist. from fixed point Werknorm 8202-2 August 2001 Standards LeverkusenSeite 9 von 10 5 Weights, drawings Table 8:Pipe support weights SBS, all mounting system types l1 = 200 or 300 mm FPS, mounting system types D1 and D2, l1 = 200 mm Weight in kg ( = 7.85 kg/dm3) Insulation thickness s1 406080100120 h2+h3 Nom. dia- meter 80+080+2080+4080+6080+80 Pipe support drawing no. Inside pipe temperature 20 ° C to 200 ° C, and l1 = 200 mm 252.873.003.13-LE 994 717-2N 322.943.063.19-LE 994 718-2N 402.993.113.24-LE 994 719-2N 503.473.593.72-LE 994 720-2N 653.633.753.884.00-LE 994 721-2N 803.813.934.064.19-LE 994 722-2N 1005.655.775.906.03-LE 994 723-2N 1256.046.166.296.42-LE 994 724-2N 1506.546.666.796.927.04LE 994 725-2N 2007.677.807.928.058.17LE 994 726-2N Inside pipe temperature over 200 ° C to 300 ° C, and l1 = 300 mm 253.944.074.20- 324.004.134.26- 404.064.184.31- 504.544.664.91- 654.704.834.955.08- 804.885.005.135.26- 1006.716.846.977.09- 1257.117.247.367.49- 1507.617.747.867.998.11 2008.748.868.999.119.24 Drawing no. same as for inside pipe temperatures from 20 ° C to 200 ° C Table 9: FPS-type pipe support weights for mounting system types A, B and C, l1 = 200 mm Weight in kg ( = 7.85 kg/dm3) Insulation thickness s1 406080100120 h2+h3h2+h3 Nom. diame- ter 100-20100+0100+20100+40100+60 Pipe support drawing no. 253.663.974.10-LE 994 727-2N 323.724.034.16-LE 994 728-2N 403.774.084.21-LE 994 729-2N 504.364.674.80-LE 994 730-2N 654.524.834.965.09-LE 994 731-2N 804.705.015.245.37-LE 994 732-2N 1006.877.187.317.44-LE 994 733-2N 1257.267.587.717.84-LE 994 734-2N 1507.768.088.228.358.48LE 994 735-2N 2008.899.209.339.469.59LE 994 736-2N Werknorm 8202-2 August 2001 Standards LeverkusenSeite 10 von 10 List of standards cited DIN 436Square washers for use in timber constructions DIN 1017-1Steel bars; Hot rolled flat steel for general Purpose, dimensions, weights, permissible variations DIN 1025-2Hot rolled I-beams; Part 2: Wide flange I-beams, IPB-series; Dimensions, masses, sectional properties DIN EN 10 056-1Structural steel equal and unequal leg angles; Part 1: Dimensions; German version EN 10056-1:1998 DIN EN 10 056-2Structural steel equal and unequal leg angles; Part 2: tolerances on shape and dimen- sions; German version EN 10056-2:1993 DIN EN ISO 4016Hexagon head bolts; Product grades C (ISO 4016:1999); German version EN ISO 4016:200 DIN EN ISO 4018Hexagon head screws; Product grade C (ISO 4018:1999) German version EN ISO 4018:2000 DIN EN ISO 4034Hexagon nuts; Product grade C (ISO 4034:1999); German version EN ISO 4034:2000 DIN EN ISO 7091Plain washers; Normal series, Product grade C; (ISO 7091: 2000); German version EN ISO 7091:2000 CS 8101-1Heat insulation; insulation layer thickness, definitions, terms CS 8110Pipe supports; anti-corrosion treatment; specifications CS 8205-2Pipe supports, standing, laterally mobile, for pipes with heat insulation, surround pipe support, slide bearing and fixed point; temperature 20 ° C to 300 ° C; nominal diameter 25 to 200 CS 8226Pipe supports; glide plates and separator plates for piping from ND 25 to 100 CS 8227Pipe supports; hook bolts CS 8250Pipe supports; pipe clamps for nominal diameters 15 to 1000 CS 8252Pipe supports; pipe clamps for nominal diameters 25 to 500 CS 8399Pipe supports; lock washers for double-angle bridge Previous versions CS 82-2: 1970-12; 1974-05; 1976-05; 1980-10; 1982-04; 1988-03; 1998-10; 2000-08 Changes The following changes were made to the version of August 2000: a) Company Standard 8202, version of March 1988, was revised and issued separately as CS 8202-2 for ferritic steel. b) DIN standards updated. Standing pipe support, side movable, for pipes with heat insulation, surrounding pipe support, slide bearing and fixed point, ferritic steel temperature 20 ° C to 300 ° C; nominal diameter 25 to 200 Werknorm 8205-2 August 2001 Standards LeverkusenPage 1 of 12 Dimensions in mm Contents Page 1Layout, pipe configuration1 2Pipe supports, dimensions, weights and drawing number 2 3Mounting the pipe support .7 3.1Mounting system types A, B and C7 3.2Mounting system types D1 and D29 4Pipeline thermal expansion11 1 Layout, pipe configuration Fig. 1. Table 1. DesignationCodeDim. stan- dard Slide bearing, standingSBSCS 8202-2 Slide bearing, standing, side movableSBSL, U, VCS 8205-2 Fixed point, standingFPSCS 8202-2 Fixed point, standing, side movableFPSLCS 8205-2 Replaces Standard 8205 version 08.00 SBS FPS SBSL Pos. U Pos. V Distance bearing to fixed point Pos. U FPSL FPS max. 30 m Standards LeverkusenPage 2 of 12 Werknorm 8205-2 August 2001 Pipe supports are selected on the basis of Company Standard 8202-1 according to: - outside pipe diameter - temperature (inside pipe temperature) - insulation thickness For longer distances, slide bearing length l1 must be checked and corrected as needed. The diagram in Fig. 8 on page 11 showing thermal expansion, fixed-point distances and temperature differences is intended as an aid. The specific pipe support type is determined with reference to the required insulation thickness s1 and the base dimension h1. Pipe support type 6 as shown in the standard drawings is specified for pipe supports conforming to this stan- dard in which criteria (e.g. space problems, access) other than insulation thickness s1 (inside pipe tempera- ture) must be taken into account in determining h1. 2 Pipe supports, dimensions, weights and drawing number SBSL-type pipe supports for mountings system types A, B and C hh h l ds 1 11 1 32 T 80 b SBSL: Inside pipe temperatureInsulation thickness s1 is selected with ref- 20 ° C to 200 ° Cl1 = 200 mmerence to inside pipe diameter in accord- over 200 ° C to 300 ° Cl1 = 300 mmance with CS 8101-1. Fig. 2. SBSL-type supports for mounting system types A, B and C SBSL pipe supports for mounting system types D1 and D2 correspond to FPS as specified in CS 8202-2 Standards LeverkusenPage 3 of 12 Werknorm 8205-2 August 2001 FPSL for mounting system types A, B and C, l1 = 200 mm hh h l ds 1 11 1 32 Nocken DN 65 bis DN 200 L30x4x50 DN 25 bis DN 50 L20x3x30 5 b A A A - A L- Stahl DIN 102 Fig. 3. FPSL-type supports for mounting system types A, B and C FPSL pipe supports for mounting system types D1 and D2 correspond to FPS as specified in CS 8202-1 FPSL pipe supports for mounting system types A, B and C must have drilled holes measuring 18. The po- sition of the holes depends upon the mounting system, which is shown in the diagram in Section 3.1. Addi- tional parts (flat steel bar 25x8x15