DD-IEC-PAS-61169-4-2006.pdf

DRAFT FOR DEVELOPMENT DD IEC/PAS 61169-4:2006 Radio-frequency connectors Part 4: Sectional specification Radio-frequency coaxial connectors with inner diameter of outer conductor 16 mm (0,63 in) with screw lock Characteristic impedance 50 ? (type 7-16) ICS 29.120.10 ? Licensed Copy: London South Bank University, London South Bank University, Tue Dec 12 05:01:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI DD IEC/PAS 61169-4:2006 This Draft for Development was published under the authority of the Standards Policy and Strategy Committee on 30 June 2006 © BSI 2006 ISBN 0 580 48661 3 National foreword This Draft for Development reproduces verbatim IEC/PAS 61169-4:2006. This publication is not to be regarded as a British Standard. It is being issued in the Draft for Development series of publications and is of a provisional nature. It should be applied on this provisional basis, so that information and experience of its practical application can be obtained. A PAS is a Technical Specification not fulfilling the requirements for a standard, but made available to the public and established in an organization operating under a given procedure. A review of this Draft for Development will be carried out not later than 2 years after its publication. Notification of the start of the review period, with a request for the submission of comments from users of this Draft for Development, will be made in an announcement in the appropriate issue of Update Standards. According to the replies received, the responsible BSI Committee will judge whether the Draft for Development can be converted into a British Standard or what other action should be taken. Observations which it is felt should receive attention before the official call for comments will be welcomed. These should be sent to the Secretary of the BSI Technical Committee EPL/46/2, R. F Connectors and waveguides, at British Standards House, 389 Chiswick High Road, London W4 4AL, giving the document reference and clause number and proposing, where possible, an appropriate revision of the text. A list of organizations represented on this committee can be obtained on request to its secretary. Cross-references The British Standards which implement international publications referred to in this document may be found in the BSI Catalogue under the section entitled “International Standards Correspondence Index”, or by using the “Search” facility of the BSI Electronic Catalogue or of British Standards Online. This publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Summary of pages This document comprises a front cover, an inside front cover, the IEC/PAS title page, pages 2 to 18, an inside back cover and a back cover. The BSI copyright notice displayed in this document indicates when the document was last issued. Amendments issued since publication Amd. No. DateComments Licensed Copy: London South Bank University, London South Bank University, Tue Dec 12 05:01:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI PUBLICLY AVAILABLE SPECIFICATION IEC PAS 61169-4 Pre-Standard First edition 2006-05 Radio-frequency connectors Part 4: Sectional specification Radio-frequency coaxial connectors with inner diameter of outer conductor 16 mm (0,63 in) with screw lock Characteristic impedance 50 (type 7-16) Reference number IEC/PAS 61169-4:2006(E) DD IEC/PAS 61169-4:2006 Licensed Copy: London South Bank University, London South Bank University, Tue Dec 12 05:01:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI CONTENTS 1 Scope 3 2 Normative references .3 3 Mating face and gauge information .3 3.1 Dimensions General connectors Grade 24 3.1.1 Connector with pin-centre contact 4 3.1.2 Connector with socket-centre contact .5 3.2 Gauges for general purpose connectors Grade 2.6 3.2.1 Gauges for socket-centre contact connector .6 3.3 Dimensions Standard test connectors Grade 0 .7 3.3.1 Standard test connector with pin-centre contact7 3.3.2 Standard test connector with socket-centre contact.7 4 Quality assessment procedures 8 4.1 General.8 4.2 Ratings and characteristics (see clause 6 of IEC 61169-1) 8 4.3 Test schedule and inspection requirements11 4.3.1 Acceptance tests .11 4.3.2 Periodic tests.12 4.4 Procedures13 4.4.1 Quality conformance inspection13 4.4.2 Qualification approval and its maintenance.13 5 Instructions for the preparation of detail specifications.13 5.1 General.13 5.2 Identification of the detail specification.13 5.3 Identification of the component 13 5.4 Performance14 5.5 Marking, ordering information and related matters 14 5.6 Selection of tests, test conditions and severities.14 5.7 Blank detail specification pro forma for type 7-16 connectors15 DD IEC/PAS 61169-4:2006 2 Licensed Copy: London South Bank University, London South Bank University, Tue Dec 12 05:01:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI RADIO-FREQUENCY CONNECTORS Part 4: Sectional specification Radio-frequency coaxial connectors with inner diameter of outer conductor 16 mm (0,63 in) with screw lock Characteristic impedance 50 (type 7-16) 1 Scope This part of IEC 61169, which is a sectional specification (SS), provides information and rules for the preparation of detail specifications (DS) for type 7-16 r.f. coaxial connectors with screw lock. The connectors are normally used with 50 flexible and semi-rigid r.f. cables for middle power applications in an operating frequency range up to 7,5 GHz. It describes the interface dimensions for general-purpose grade 2 connectors, dimensional details for standard test connectors, grade 0, together with gauging information and the mandatory tests selected from IEC 61169-1 applicable to all DS relating to type 7-16 connectors. This specification indicates the recommended performance characteristics to be considered when writing a DS and covers test schedules and inspection requirements. 2 Normative references The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies. IEC 61169-1:1992, Radio-frequency connectors Part 1: Generic specification General requirements and measuring methods IEC 62037:1999, RF connectors, connector cable assemblies and cables Intermodulation level measurement 3 Mating face and gauge information Metric dimensions are original dimensions. All un-dimensioned pictorial configurations are for reference purposes only. DD IEC/PAS 61169-4:2006 3 Licensed Copy: London South Bank University, London South Bank University, Tue Dec 12 05:01:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 3.1 Dimensions General connectors Grade 2 3.1.1 Connector with pin-centre contact mm in Ref. Min. Max. Min. Max. Notes a M29×1,5 2 b 20,6 21,4 0,811 0,843 c 18,03 18,21 0,7098 0,7169 d 4,96 5,04 0,1953 0,1984 e 15,85 16,25 0,6240 0,6398 f 7 (nominal) 0,276 (nominal) 1 g 1,4 1,6 0,0551 0,0630 h 1,47 1,77 0,0579 0,0697 i 7,00 8,00 0,276 0,315 l 4,5 0,177 m 7,00 9,00 0,276 0,354 NOTE 1 The tolerances on this dimension are determined by the tolerance of characteristic impedance. NOTE 2 M29 × 1,5 indicates metric screw thread with a nominal diameter of 29 mm (1,141 in) and a pitch of 1,5 mm (0,059 in). NOTE 3 Mechanical and electrical reference plane. Figure 1 Connector with pin-centre contact DD IEC/PAS 61169-4:2006 4 Licensed Copy: London South Bank University, London South Bank University, Tue Dec 12 05:01:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 3.1.2 Connector with socket-centre contact mm in Ref. Min. Max. Min. Max. Note a M29 × 1,5 3 e 15,85 16,25 0,6240 0,6398 f 7 (nominal) 0,276 (nominal) 1 k 10 0,394 n 22,1 22,9 0,870 0,902 p 0,5 0,7 0,0197 0,0276 q 1,77 2,07 0,0697 0,0815 r 5 0,197 s 8,1 0,319 t 17,84 18,02 0,7024 0,7094 2 NOTE 1 The tolerances on this dimensions are determined by the tolerance of characteristic impedance. NOTE 2 May be slotted as required. After slotting, to be bent outwards to 18,5 mm (0,728 in）max. The slotted sleeve should to meet the requirement of the gauge retention force. NOTE 3 M29 × 1,5 indicates metric screw thread with a nominal diameter of 29 mm (1,141 in）and a pitch of 1,5 mm (0,059 in). NOTE 4 Slot design optional. Contact to be closed to meet performance requirements. NOTE 5 Mechanical and electrical reference plane. Figure 2 Connector with socket-centre contact DD IEC/PAS 61169-4:2006 5 Licensed Copy: London South Bank University, London South Bank University, Tue Dec 12 05:01:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 3.2 Gauges for general purpose connectors Grade 2 3.2.1 Gauges for socket-centre contact connector 3.2.1.1 Centre contact Figure 3 Gauge pins for centre contact of socket connector Test procedure a) A steel test pin (Figure 3) with a diameter a of 5,10/-001 mm (0,2008 0/-0,0004 in) and a 0,4 µm (16 µin) max. finish shall be inserted once into the centre contact a minimum distance of 2 mm (0,079 in). b) A second steel test pin (Figure 3) with a diameter a of 4,96 0/-0,01mm (0,1953 0/0.0004 in) and a 0,4 µm (16 µin) max. finish shall have a minimum withdrawal force of 6 N after insertion into the centre contact. It is recommended that this gauge should have a mass of 600 g. 3.2.1.2 Outer contact Figure 4 Gauge ring for outer contact of socket connector a) For non-slotted outer contacts, a steel test ring (Figure 4) with inner diameter a of 18,03 0/-001 mm (0,7098 0/-0,0004 in) and a 0,4 µm (16 µin)max. finish shall be pushed over the outer electrical contact of the connector. The force required to push this test ring on to the connector a minimum distance of 8 mm (0,315 in) shall not exceed 40 N. b) For slotted outer contacts, a steel test ring (Figure 4) with inner diameter a of 18,23 + 02/0 mm (0,7177 + 0,0008/0 in) and a 0,4 µm (16 µin) max. finish shall be placed over the outer electrical contact of the connector. The test ring shall uniformly meet the outer electrical contact when pushed no more than 3 mm (0,12 in) over this contact. The retention force for the gauge ring shall be 15 N min. DD IEC/PAS 61169-4:2006 6 Licensed Copy: London South Bank University, London South Bank University, Tue Dec 12 05:01:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI 3.3 Dimensions Standard test connectors Grade 0 In order to carry out the reflection coefficient measurement according to 9.2.1 of IEC 61169-1, the measuring equipment should be provided with the standard test connector. The standard test connector, with the tolerances specified in 3.3.1 and 3.3.2, guarantees an accuracy of characteristic impedance of ±0,075 . 3.3.1 Standard test connector with pin-centre contact The dimensions of the standard test connector with pin-centre contact shall be as specified in 3.1.1 but with the following tolerance in Table 1. Table 1 Pin-centre tolerances mm in Dimension Min. Max. Min. Max. d 4,99 5,00 0,19646 0,19685 e 16,05 16,07 0,63189 0,63268 f 6,971 6,981 0,27445 0,27484 h 1,73 1,75 0,06811 0,06890 3.3.2 Standard test connector with socket-centre contact The dimensions of the standard test connector with socket centre contact shall be as specified in 3.1.2 but with the following tolerance in Table 2. Table 2 Socket-centre tolerances mm in Dimension Min. Max. Min. Max. e 16,05 16,07 0,63189 0,63268 f 6,971 6,981 0,27445 0,27484 q 1,79 1,81 0,07047 0,07126 Additionally, dimensions of the slotted centre contact (Figure 5) shall be as follows. DD IEC/PAS 61169-4:2006 7 Licensed Copy: London South Bank University, London South Bank University, Tue Dec 12 05:01:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI U = 7,2 mm (0,2835 in) min., 7,4 mm (0,2913 in) max. 6,997 mm (0,275473 in) min. 4,99 mm (0,19646 in) min. V = 7,003 mm (0,275709 in) max. when pin gauge has a diameter of 5,00 mm (0,19685 in) max. inserted 2 mm (0,079 in) deep min. W to fulfil the requirements of dimension V. 6,9 mm (0,2717in) min. X six slots spaced 60° apart, 0,3 mm (0,0118 in) wide 7,1 mm (0,2795in) max. deep. y = 1,2 mm (0,0472in) min. Figure 5 Slotted centre contact 4 Quality assessment procedures 4.1 General The following subclauses provide recommended rating, performance and test conditions to be considered when writing a detail specification (DS). They also provide an appropriate schedule of tests with the proforma blank detail specification and instructions for the preparation of a detail specification. 4.2 Rating and characteristics (see Clause 6 of IEC 61169-1) The values indicated below are recommended for type 7-16 connectors and are given for the writer of the detail specification. They are applicable for the condition where the connectors are fully mated . Certain tests will usually not be required. When these tests are required, appropriate values shall be entered in the detail specification at the discretion of the specification writer. DD IEC/PAS 61169-4:2006 8 Licensed Copy: London South Bank University, London South Bank University, Tue Dec 12 05:01:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI Table 3 Ratings and characteristics Ratings and characteristics IEC61169-1 Subclause Value Remarks including any deviations from standard test method Electrical Nominal impedance 50 Frequency rangea Up to 7,5 GHz See DS Reflection factora straight styles right angle styles solder bucket and PCB mounting styles 9.2.1 0,1 See DS Under consideration Centre contact resistance 9.2.3 initial 0,4 m after conditioning 0,4 m Outer conductor continuity initial 1,5 m See DS after conditioning 1,5 m See DS Insulation resistance 9.2.5 initial 10 G after conditioning 0,1 G Proof voltage at sea-levelb, c 9.2.6 4 000 V (86106) kPa Proof voltage at 4,4 kPab, c 9.4.2 350 V 4,4 kPa approximately equi- valent to 20 km altitudes Environmental test voltage at sea-levelb, c 9.4.3 3 000 V (86106) kPa Screening effectiveness 9.2.8 as 110 dB (Zt 0,02 m) Frequency: 1 GHz, fully mated applied torque: 25 N·m Discharge test (corona effect)c 9.2.9 2,8kV See DS Intermodulation leveld IEC 62037 over -155 dBc Test power: 20 W Mechanical Gauge retention force (resilient contacts) Centre contact Outer contact 9.3.4 (618) N (1545) N (Only for slotted connectors) Centre contact captivation axial force 9.3.5 200 N, 1 min Maximum permanent axial displacement of 0,25 mm in each direction Only for fixed connector torque See DS Engagement and separation coupling torque 9.3.6 To overcome the force of connect nut normal value (2028) N·m enduring torque (2530) N·m DD IEC/PAS 61169-4:2006 9 Licensed Copy: London South Bank University, London South Bank University, Tue Dec 12 05:01:22 GMT+00:00 2006, Uncontrolled Copy, (c) BSI Ratings and characteristic