JIS-R-6242-2003-ENG.pdf

J IS JAPANESE I NDUSTRIAL STANDARD Translated and Published by Japanese Standards Association (GIS/ JSA) Bonded abrasive products- General requirements ICs 25.100.70 Reference number : JIS R 6242 : 2003 (E) PROTECTED BY COPYRIGHT 14 S Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/15/2007 19:13:55 MDTNo reproduction or networking permitted without license from IHS -,-,- R 6242 : 2003 Foreword This translation has been made based on the original Japanese Industrial Standard revised by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industrial Standards Committee, as the result of proposal for revision of Japanese Industrial Standard submitted by the Japan Grinding Wheel Association (GIS)/ the Japanese Standards Association (JSA) with the draft being attached, based on the provision of Article 12 Clause 1 of the Industrial Standardization Law applicable to the case of revision by the provision of Article 14. Consequently JIS R 6242 : 1999 is replaced with this Standard. In order to conform to the International Standard, this revision has been prepared based on IS0 525 : 1999 Bonded abrasive products-General requirements. Attention is drawn to the possibility that some parts of this Standard may conflict with a patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have technical properties. The relevant Minister and the Japanese Industrial Standards Committee are not responsible for identifying the patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have the said technical properties. Date of Establishment: 1999-02-20 Date of Revision: 2003-03-20 Date of Public Notice in Official Gazette: 2003-03-20 Investigated by: Japanese Industrial Standards Committee Standards Board Technical Committee on Ceramics JIS R 6242 : 2003, First English edition published in 2003-10 Translated and published by: Japanese Standards Association 4-1-24, Akasaka, Minato-ku, Tokyo, 107-8440 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. O JSA 2003 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher. Printed in Japan PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/15/2007 19:13:55 MDTNo reproduction or networking permitted without license from IHS -,-,- R 6242 : 2003 Contents Page 1 1 1 2 3 9 9 10 12 12 12 13 13 13 14 15 16 19 Introduction . 1 2 3 4 5 5.1 5.2 5.3 5.4 5.5 5.6 6 6.1 6.2 7 Scope Normative references Symbols for dimensions Types-Designation of shapes and dimensions Requirements . Profiles . Dimensions Limit deviations of tolerances . Permissible unbalance Specifications Maximum operating speeds . Designation . Complete designation Designation of specification . Marking . Attached Table 1 Normative references Annex (informative) Comparison table between JIS and corresponding International Standard . (i PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/15/2007 19:13:55 MDTNo reproduction or networking permitted without license from IHS -,-,- JAPANESE INDUSTRIAL STANDARD JIS R 6242 : 2003 Bonded abrasive products- General requirements Introduction This Japanese Industrial Standard has been prepared based on the third edition of IS0 525 Bonded abrasive products-General requirements published in 1999 with modifying some technical contents. Portions underlined with dots are the matters not stated in the original Interna- tional Standard. 1 Scope This Standard covers bonded abrasive products in general (grinding wheels, segments, sticks and stones) excluding abrasive products with diamond or cubic boron nitride. It gives: - the designation; - the main form and denomination of bonded abrasive products; - the standard profile of straight wheels; - the range of outside diameters; - the range of thicknesses; - the range of bore diameters; - specifications; - the marking. This Standard is general and is complemented by JIS R 6211-1 to JIS R 6211-16. Remarks : The International Standard corresponding to this Standard is as fol- lows. In addition, symbols which denote the degree of correspondence in the contents between the relevant International Standard and JIS are IDT (identical), MOD (modified), and NEQ (not equivalent) ac- cording to ISO/IEC Guide 21. IS0 525 : 1999 Bond abrasive products-General requirements (MOD) 2 Normative references The standards listed in Attached Table 1 contain pro- visions which, through reference in this Standard, constitute provisions of this Standard. The most recent editions of the standards (including amendments) shall be applied. PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/15/2007 19:13:55 MDTNo reproduction or networking permitted without license from IHS -,-,- 2 R 6242 : 2003 3 Symbols for dimensions Table 1 Symbols and their meaning I Symbol I Meaning A I Smallest width of trapezoidal segment B C D D i E F Width of a segment, stick or stone Thickness of a segment, stick or stone Outside diameter of abrasive products Pitch circle diameter Thickness at bore of cup, dish, recessed and relieved wheels Depth of the 1st recess ._._._._._ ._._. I I G I Depth ofthe 2nd recess EH- I Abrasive product bore diameter, thread diameter of wheels with threaded insert J K L Smallest diameter of tapered cup, dish, tapered and hubbed wheels Internal diameter of recess of tapered cup and dish wheels Length of segments, length of thread bore of wheels with threaded insert, sticks and stones Overhang length of mounted wheels and points Total length of mounted wheels and points Length of the spindle of mounted wheels and points Clamping length of the spindle of mounted wheels and points Lo L i L2 La ickness of tapered, hubbed and depressed centre wheels, e.g. in Type 4 W I Rim width of cups, cylinders and dishes I X 1 Other profile element* I a I Symbolizes the grinding face of bonded abrasive products. I * For wheel profiles, see 5 . 1 . PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/15/2007 19:13:55 MDTNo reproduction or networking permitted without license from IHS -,-,- 3 R 6242 : 2003 4 Types-Designation of shapes and dimensions Table 2 Dimensions and characteristics of types _ _ _ _ Sketch 4 - 1 . ' i 1:16 _f k I ' ,. _ 1 “ . 1 I. 4 0 Designation of characteristics Straight grinding wheel Type 1 -Profile* - D x T x H Cylinder wheel, cemented or clamped Type 2-DxTxW Tapered wheel Type 3-DIJxTxH Wheel tapered on both sides Type 4-DxTxH Wheel, recessed one side Type 5-Profile*-Dx TxH- PxF Straight cup wheel Type 6-DxTxH-WxE Dimensions in JIE JIS R 6211-1 JIS R 6211-2 JIS R 6211-3 JIS R 6211-4 JIS R 6211-6 JIS R 6211-7 JIS R 6211-8 JIS R 6211-9 JIS R 6211-12 JIS R 6211-5 JIS R 621 1-6 JIS R 6211-12 JIS R 6211-1 JIS R 6211-2 JIS R 6211-3 JIS R 6211-4 JIS R 6211-6 JIS R 6211-7 JIS R 6211-5 JIS R 6211-6 JIS R 6211-7 JIS R 6211-13 JIS R 6211-14 PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/15/2007 19:13:55 MDTNo reproduction or networking permitted without license from IHS -,-,- 4 R 6242 : 2003 Table 2 (continued) 7 9 11 12 13 - 16 18 - Sketch W Designation of characteristics Wheel, recessed two sides Type 7-Profile*-DxTxH- PxFIG Double cup wheel Type 9-DxTxH-WxE Taper cup wheel Type il-DIJxTxH-WxE Dish wheel Type 12-DIJxTxH Saucer wheel Type 13-DIJxTIUxH-K Cones and plugs, tapered Type 16-DxT-HxL Cones and plugs, cylindrical Type 18-DxT-HxL Dimensions in JIS JIS R 6211-1 JIS R 6211-2 JIS R 6211-4 JIS R 6211-6 JIS R 6211-6 JIS R 6211-14 JIS R 6211-6 JIS R 6211-6 JIS R 6211-12 JIS R 6211-12 PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/15/2007 19:13:55 MDTNo reproduction or networking permitted without license from IHS -,-,- 5 R 6242 : 2003 Table 2 (continued) Designation of characteristics Sketch Dimensions is JIS JIS R 6211-12 Cones and plugs, roll shaped Type 18R-D X T-H X L R 0.5 D f ' T 1 ' - 19 - 20 R, Cones and plugs, tapered roll shaped Type 19-DxT-HXL JIS R 6211-12 Wheel, relieved one side Type 20-DIKx TINX H JIS R 6211-1 JIS R 6211-4 21 Wheel, relieved two sides Type 21 - DIKX TIN X H JIS R 6211-1 JIS R 6211-4 22 Wheel, relieved one side, recessed other side Type 22 - DIKX TINX H- P X F JIS R 6211-1 JIS R 6211-4 23 Wheel, relieved and recessed same side Type 23 -D X TIN XH-PX F JIS R 6211-1 JIS R 6211-4 24 Wheel, relieved and recessed one side, recessed other side Type 24 - D X TINX H- P X FIG JIS R 6211-1 JIS R 6211-4 $ D QP 1 o PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/15/2007 19:13:55 MDTNo reproduction or networking permitted without license from IHS -,-,- 6 R 6242 : 2003 Table 2 (continued) Type - 25 - 26 27 28 - 31 35 - 36 Examples Type3101 R Type 3 104 !.-G Type 3 1 O 9 1 Designation of characteristics Wheel, relieved and recessed one side, relieved other side Type 25 - DIKX TINX H- P X F Wheel, relieved and recessed both sides Type 26 -D X TIN XH-PX FIG Depressed centre grinding wheel Type 27-DXUXH Depressed centre grinding wheel (cone shaped) Type 28-DxUXH Segment Type 3101-BXCXL Segment Type 3104-B XA XR X L Segment Type 3109-B XA x C X L Disc wheel, cemented or clamped Type 35-DXTXH Disc wheel, with inserted nuts Type 36-DXTXH-inserts* Dimensions in JIS JIS R 6211-1 JIS R 6211-4 JIS R 6211-1 JIS R 6211-4 JIS R 6211-14 JIS R 6211-14 JIS R 6211-5 JIS R 6211-5 JIS R 6211-7 JIS R 6211-13 JIS R 6211-5 JIS R 6211-7 JIS R 6211-13 PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/15/2007 19:13:55 MDTNo reproduction or networking permitted without license from IHS -,-,- 7 R 6242 : 2003 Table 2 (continued) Sketch '1 4J h 4J h I I k , - 4 Examples Designation of characteristics Cylinder wheel with inserted nuts (W S 0.170) Type 37-DxTxW-inserts*“ Hubbed wheel Type 38-Profile*-DIJx TIUxH Duplex hubbed wheel Type 39-Profile*-DIJx TlUx H Flat cutting-off wheel Type 41-DxTxH Depressed centre cutting-off wheel Type42-DxUxH Mounted wheels and points Type 52-DxTxS Dimensions in JIS JIS R 6211-5 JIS R 6211-7 JIS R 6211-1 JIS R 6211-4 . JIS R 6211-6 JIS R 6211-1 JIS R 6211-4 JIS R 6211-6 . JIS R 6211-15 JIS R 6211-16 JIS R 6211-15 JIS R 6211-16 JIS R 6211-12 PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/15/2007 19:13:55 MDTNo reproduction or networking permitted without license from IHS -,-,- 8 R 6242 : 2003 54 - Table 2 (continued) Sketch Examples TvPe 541 O , Type 5420 Designation of characteristics Honing stone Type 5410-BxC-L Honing stone Type 542û-DxTxH Dimensions in JIS JIS R 6211-10 PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/15/2007 19:13:55 MDTNo reproduction or networking permitted without license from IHS -,-,- 9 R 6242 : 2003 Table 2 (concluded) Sketch Examples Type 901 O Type 901 1 Designation of characteristics Sticks and stone Type 9011-BxL Dimensions in JIS JIS R 6211-11 * Profile, where appropriate; see 5.1. * For inserts size and position, refer to JIS R 6211-6, JIS R 6211-7 and JIS R 6211-13. 5 Requirements 5.1 Profiles Straight wheels can have a shaped profile on their periphery. Some of those profiles are standardized and are specified by a letter which immediately follows the type number. For examples of designation, see clause 6. PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/15/2007 19:13:55 MDTNo reproduction or networking permitted without license from IHS -,-,- 10 R 6242 : 2003 0.3 T 0.5 T f - U* B C D E F 0.13T 013T 013T 07T 23“ G T L H I J K * * For N profile, specify V and X with order. Figure 1 Profiles U = 3 mm unless otherwise ordered. 5.2 Dimensions See JIS R 6211-1 to JIS R 6211-16. 5.2.1 Range of outside diameters For diameters 350 mm and above Table 3 in- cludes two ranges of dimensions. One shows metric dimensions, the other metric values converted from inch dimensions and rounded off. Where diameters below 6 mm are required, they should preferably be chosen from the rounded values of the R10 series of preferred numbers. PROTECTED BY COPYRIGHT Copyright Japanese Standards Association Provided by IHS under license with JSALicensee=IHS Employees/1111111001, User=Wing, Bernie Not for Resale, 03/15/2007 19:13:55 MDTNo reproduction or networking permitted without license from IHS -,-,- 11 R 6242 : 2003 6 32 Table 3 Outside diameter Dimensions in millimetres 125 3501356 900/914 13 16 I 40 I 150 I 4001406 I 1000/1015 I 63 200 5001508 1 220 80 230 600l610 1 250 I 10 I 50 I 180 I 4501457 I 1060/1067 I 0.5 0.6 0.8 1 3.2 25 160 4 32 200 6 40 250 8 50 315 20 2 2.5 I 100 I 250 I 7501762 I 1500 16 100 600 20 125 - 25 I 115 I 300 I 8001813 I 1800 1.6 20 5.2.2 Range of thicknesses Table 4 Thickness 60 203.2 Dimensions in millimetres 6 10 13 T 25.4 100 400 32 127 406.4 40 152.4 508 16 1.25 -1 10 I 63